Production Methods: How We Make Tissues in India

Did you know a single roll of tissue uses less than a gram of raw material? That tiny number hides a lot of work, technology, and care. At Innovative Tissues India we’ve refined every step so the final product feels soft, strong, and eco‑friendly.

Key Steps in Tissue Production

First, we start with high‑grade pulp sourced from responsibly managed forests. The pulp is washed, screened, and mixed with water to create a uniform slurry. This slurry moves through a series of beaters that break down fibers and align them for maximum strength.

Next, the slurry spreads onto a fast‑moving mesh belt in the headbox. Here, air removes excess water and the fibers begin to bond. The wet web then travels through a series of heated rollers called the dryer section. Each roller removes more moisture while gently pressing the sheet to the right thickness.

After drying, the tissue sheet goes through a embossing station. Small heated plates imprint a pattern that adds softness and bulk without using extra material. Finally, the sheet is wound onto large rolls, trimmed to size, and packaged. Throughout the line, sensors monitor speed, temperature, and humidity to keep product quality consistent.

Why Sustainability Matters

We don’t just chase speed; we aim for a low environmental footprint. Water used in the process is filtered and recirculated, cutting consumption by up to 40 percent. Energy comes partly from on‑site solar panels, and any waste wood chips are turned into bio‑fuel for the plant.

Our eco‑friendly approach also means we choose chemical‑free bleaching whenever possible. By using oxygen‑based bleaches, we keep the product bright without harming the environment. The result is a tissue that feels good in your hand and good for the planet.

Another sustainable touch is our packaging. We use recyclable cardboard and print with soy‑based inks. Customers can easily repurpose or recycle the boxes, reducing landfill waste.

All these production methods combine to give you a tissue that’s soft, strong, and responsibly made. Whether you’re wiping a kitchen counter or reaching for a bathroom roll, you can trust the quality that comes from an Indian factory that respects both people and the planet.

Curious about the tech behind the rolls? Our team can walk you through the machinery, the quality checks, and the innovations we’re testing for the next generation of tissues. Feel free to reach out – we love sharing the story behind every sheet.

In short, production methods at Innovative Tissues India blend modern engineering with age‑old Indian craftsmanship, all while staying green. That’s why our tissues stand out on the shelf and in your home.